LED, CFL and Halogen Lighting – what is the difference?
If you’re looking to upgrade your lighting, you’ll be hard pushed to find an electrical contractor recommending anything other than LED.
LED lighting outperforms traditional lighting in terms of lifespan, efficiency, versatility, safety and eco-friendliness. Even if you pay a little more for the bulbs, you’ll save on operating costs, making LEDs the most cost-effective option.
So if LEDs are so good, why would you bother with CFL or Halogen?
Good question. And the most likely reason is that you just haven’t made the switch yet.
So what is the difference between LED, CFL and Halogen, and should you stick with what you’ve got or look at alternative options?
Halogen lighting
Probably the most recognisable type of lightbulb is the traditional incandescent bulb. These are made up of a wire filament enclosed in a glass case which can vary in shape and size.
Halogen bulbs are a type of incandescent bulb containing a tungsten filament. But as well as the filament, a halogen bulb contains halogen gas. The halogen gas carries evaporated tungsten particles back to the filament and re-deposits them, meaning halogen bulbs are more energy efficient than traditional incandescent bulbs.
Halogen bulbs are used for various applications, including outdoor lighting. They are up to 20% more efficient than other incandescent bulbs but still nowhere near as efficient as CFL or LED.
CFL lighting
Before LEDs became widely available, compact fluorescent lamps (CFLs) were the most common energy-saving alternative to incandescent bulbs.
They use an electric current to excite gases within the bulb, causing it to glow. Because they create less heat, they typically use 60-80% less energy than incandescent lighting.
However, there are some downsides to CFLs. Firstly, they don’t reach full brightness immediately, so they can look dim when you first switch them on. Secondly, they contain small amounts of mercury, so they must be handled and disposed of carefully.
And although they are often slightly cheaper than LEDs, they don’t have as long of a lifespan and aren’t as energy efficient, meaning they don’t work out as cost-effective long term.
LED lighting
Light-emitting diodes (LEDs) use up to 60% less energy than CFL lighting and 90% less energy than incandescent lighting.
The light is produced using a process called electroluminescence, which is significantly more efficient at generating light than other technologies. Whereas other types of lighting turn up to 90% of the energy into heat, LEDs produce barely any heat, so energy isn’t wasted.
As well as being more energy efficient, LEDs also outlive any other type of bulb. A quality LED can run for up to 50,000 hours (around ten years). In comparison, halogen bulbs give you around 1000 to 2000 hours of light.
LEDs don’t take time to brighten up, don’t contain any harmful chemicals, and are exceptionally versatile. Given the many benefits, it makes sense to switch to LEDs.
Do you need to replace your fixtures to make the switch?
LEDs are safe to use in most fixtures and fittings, so you may be able to retrofit LEDs rather than incur the cost of new fixtures and fittings.
However, it’s not a good idea to try and replace them gradually, as having a combination of LEDs and older technologies might cause issues.
If you have LEDs and incandescent bulbs in the same fitting, the heat from the incandescent could damage the semiconductors and chips inside the LED bulb. This will significantly reduce the lifespan of your LED.
Incandescent bulbs also require more power than LEDs, so if they are drawing off the same circuit, the LED will get less power which can cause it to flicker or fail.
Not all LEDs are dimmer compatible, so if you have dimmer fixtures, select LEDs designed for this type of fitting.
Another thing to be cautious of when retrofitting is enclosed fixtures. Even though LEDs produce minimal heat, fitting them in a fully enclosed environment can cause them to overheat and burn out.
Fortunately, some types of LEDs can be used in tightly fixed encasements, so if you do have enclosed fixtures, get advice on selecting suitable bulbs or look at replacing the fittings.
Is it time to upgrade your factory lighting?
If you’re still running on halogen or CFL lighting, you should definitely consider a lighting upgrade. It might feel like unnecessary cost and upheaval, but you’ll soon see a return on investment.
A switch from incandescent to LEDs could reduce the energy used to light your factory by up to 90%. With energy prices at an all-time high, making the switch now could save you huge amounts of money.
And upgrading your lighting isn’t as complex as you might think when you work with the experts at AES.
We’ll conduct a full lighting audit and create an installation plan that includes a cost-benefit analysis and expected ROI. We may also be able to assist you with accessing any government grants.
As well as your standard lighting and lighting controls, we can take care of all your emergency and speciality lighting needs. We are also CompEx accredited, which means we can work in any ATEX areas.
Plus, we specialise in energy reduction services for manufacturers and offer free energy reduction audits to help you understand where you can make the biggest energy savings. Contact our friendly team to book your free audit.
You Cannot Secure What You Cannot See: Building an OT Asset Inventory
A production line rarely arrives as one neat, self-contained system and stays that way. It acquires a replacement drive here, a new HMI there, a remote support connection added during an urgent breakdown, and perhaps a reporting link into the wider business network. Each change may be sensible on its own, yet over several years […]
Read more
BS 7671 Amendment 4: What Industrial Sites Need to Review Before October 2026
A change to the Wiring Regulations will not stop a production line on the day it is published. Its effects are usually felt more quietly: in a design decision, a procurement specification, a shutdown plan or a certificate that has to stand up to scrutiny months later. For industrial businesses, that makes the transition to […]
Read more
Power and Distribution: Ensuring Load Capacity Matches Modern Demands
Manufacturing sites have changed significantly over the last decade. Many factories are running more automated equipment, more digital systems, more efficient lighting, more sophisticated control panels and, in some cases, new electrical demands such as EV charging, battery storage or additional production lines. The issue is that not every site’s electrical infrastructure has changed at […]
Read more
Variable Speed Drives: Boosting Efficiency Without Sacrificing Performance
Energy reduction remains a major priority for UK manufacturers. Rising operating costs, pressure to reduce carbon emissions and the need to maintain competitiveness have all pushed factories to look more closely at how energy is being used across their sites. In many manufacturing environments, one of the best places to start is with motors. Motors […]
Read more
Electrical Documentation and Labelling for Safety and Traceability
In a busy manufacturing environment, electrical systems are often changed, extended and adapted over many years. New machines get installed, control panels get modified, production lines are relocated, additional lighting is added and distribution boards get upgraded. Over time, what began as a well-documented installation can become difficult to follow if records are not updated […]
Read more
What a Factory Acceptance Test (FAT) Should Include and Why It Matters
Installing new machinery, production equipment or automated systems into a factory is rarely a small decision. For most manufacturers, it involves significant capital investment, careful planning, disruption to normal operations and a clear expectation that the new equipment will improve output, efficiency, quality or safety. That is why a Factory Acceptance Test, often shortened to […]
Read more
