Get in Touch

Jargon Busted – Halloween Horror Stories

As it’s the season of all things spooky, we thought we’d let you in on some of the horror stories we’ve encountered in our many years in the business. Just don’t read this at night in a haunted house – you may (not) live to regret it!

Things that go bump, not always in the night

If you hear humming sounds or a little vibration from your electrical equipment, there’s no need to call out the Ghostbusters – a few strange noises can be quite normal.

However, if you notice excessive noise or vibration coming from your equipment, you’d be well advised to get it checked out, as these can often be caused by loose connections. Another more worrying sign of a loose connection is a build up of heat, often resulting in damaged cables and fires.

A common call out we receive is to repair damage caused by loose connections. These works have ranged from a simple quick fix through to replacing whole sections of switchgear at a cost of £30k and four days down time for the client.

If you want to avoid horror stories like that, an electrical inspection or thermographic survey is the best way to detect loose connections before they cause any real damage.

Frankenstein switchgear

What on earth is that? – you may ask. Just as Frankenstein’s Monster was created from a strange mix of different parts, sometimes switchgear and distribution boards are built or installed with an odd mix of different manufacturers’ components.

The end result may work, but as with Frankenstein’s Monster, it’s only a matter of time before things go horribly wrong.

For a start, manufacturers of electrical equipment will only offer a warranty on their products if they are fully compatible with others. For example, if you use one of the cheaper copy circuit breakers available, they may fit the branded distribution boards but the manufacturer of the board won’t honour any warranties if things go wrong.

In addition, the equipment won’t comply with the IET Wiring Regulations, which state that equipment needs to be installed as per manufacturers’ recommendations.

In short, the practice of mixing components can cause a range of serious problems that could have you running screaming from the room.

Over the years we have been called out to fix lots of switchgear fitted with non- compatible equipment. Often it is just a matter of replacing the parts with new ones; however, we have also had to replace whole sections of switchgear that has been butchered beyond belief to make non- compliant parts fit.

Ghosts in the machine

Ever had a machine with a mind of its own that works one day and not the next, for no known reason? Chances are it isn’t goblins sabotaging the machine during the night – intermittent faults on electrical equipment are very common for lots of different reasons.

Some faults can easily be found, whereas others need to be identified by trial and error. If you have any intermittent faults it is definitely a good idea to get the machinery checked out.

Switch rooms from hell

An electrical switch room should be fit for purpose, not a dark, scary place where danger lurks around every corner.

Ideally, a switch room should be:

  • Well lit (including emergency lighting)
  • Dry and ventilated
  • Clear of obstructions, internally and externally
  • Well labelled
  • Clean and tidy
  • Provided with heat/smoke detection
  • Secure, with only authorised persons having access

Switch rooms are not storerooms: keeping flammable materials and substances in your switch room is definitely not a good idea. We’ve seen petrol lawn mowers, cardboard boxes from floor to ceiling and even supermarket trolleys kept in electrical switch rooms.

It is also important to consider whether you would be able to access a distribution board in an emergency or for essential maintenance. If there’s any risk of damage from activities around the distribution board, for example from the use of forklift trucks, it’s a good idea to install barriers.

 

So there you have it. Beware of the dangerous practices that can lead to real life horrors and you will be able to enjoy the chills and thrills of Halloween all the more!

image description

What a Factory Acceptance Test (FAT) Should Include and Why It Matters

Installing new machinery, production equipment or automated systems into a factory is rarely a small decision. For most manufacturers, it involves significant capital investment, careful planning, disruption to normal operations and a clear expectation that the new equipment will improve output, efficiency, quality or safety. That is why a Factory Acceptance Test, often shortened to […]

Read more
image description

Retrofitting Automation into Older Factories: Where to Begin

As UK manufacturers adapt to the changing demands of production, factory automation is becoming essential, not just for new high-tech facilities, but for older, established sites too. Many mid-sized and large manufacturers operating in legacy buildings are turning to automation to increase productivity, lower costs, and deal with staffing challenges. However, adding automation to an […]

Read more
image description

Battery Energy Storage Systems: Why Safety Planning Matters More Than Ever

Battery energy storage systems are becoming an increasingly visible part of the UK energy landscape. Once seen mainly as large-scale infrastructure supporting renewable generation and grid balancing, they are now moving into the conversation for industrial and commercial sites too. As more businesses explore onsite generation, peak load management, resilience planning and wider decarbonisation strategies, […]

Read more
image description

UK Manufacturing in 2026: Trends Shaping Your Electrical Infrastructure

Introduction: As manufacturers gear up for 2026, the industry faces a wave of change. In our latest white paper, “UK Manufacturing Trends 2026: What They Mean for Your Electrical Infrastructure,” we explore the top trends set to reshape factories across the country. From the rise of smart automation to the pursuit of net-zero, these developments […]

Read more
image description

Why Voltage Optimisation Still Delivers ROI in 2026

Voltage optimisation isn’t a new idea. It’s been part of industrial electrical design for years. Yet in 2026, it’s still one of the most misunderstood energy-reduction measures and often dismissed as “old tech” or oversold as a guaranteed saving for every site. The reality is somewhere inbetween. For the right type of manufacturing plant, especially […]

Read more
image description

Automating for Efficiency: How UK Manufacturers Are Boosting Output

Over the past few years, UK manufacturers have had to do more with less: tighter labour markets, rising input costs, and pressure to shorten lead times without compromising quality. In this environment, automation isn’t a luxury. It’s a practical way to increase output, stabilise quality, and free people from repetitive tasks so they can focus […]

Read more